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SMARTFOLD Folder Gluers

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MEGAFOLD 1850 Folder Gluer                         Megafold Videos                         

High Speed Automatic Folder Gluer

MEGAFOLD 1850 - C

Without pre-folding section suitable for straight-line boxes.

MEGAFOLD 1850 - AC

Without pre-folding section suitable for straight-line, crash-lock bottom & double wall boxes.

MEGAFOLD 1850 - PC

Suitable for straight-line, crash-lock bottom & double wall boxes.

MEGAFOLD 1850 - SL

Suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes.

MEGAFOLD-1850 Perfect solution to work with medium and large sized boxes in the heavy packaging industry. With high productivity, it offers the flexibility to run thin solid board to thick corrugated carton.
· Modular design allows different configurations, to meet customer’s needs.
· Wide range of accessories that allows to run thousands of designs.
· Fast, steady and precise machine, easy to set up and operate.
· All sections with independent servo-motor driving system.
· Motorized carrier movement with high precision linear guides.
· Memory function to save repetitive jobs.

Components

Feeder section
  • Friction feeder. Independently driven by servo-motor.
  • Adjustable electronic pile vibrator.
  • Lateral feed gates fully adjustable to the width of the blank.
  • Three adjustable front feed knives with bogies and three additional smaller sets.
  • Six feeder belts including 4 perforated belts for suction/vacuum function.
  • Control panel with touch screen and buttons for all operations.
  • Extendable rear pile support for long boxes.
Side register section
  • Independent section that registers the blank to one side ensuring with a perfect parallelism before entering the pre-folding or gluing section.
  • Independently driven by servo-motor.
  • Possibility to register the blank on either side of the machine.
  • Fast and easy setup.

 

Pre-folding section
  • Independently driven by servo-motor.
  • Left hand glue flap pre-folder up to 180º.
  • Third crease line pre-folder up to 135º.
  • 1st and 3rd crease openers.

 

Crash lock bottom section
  • Independently driven by servo-motor.
  • Complete set of folding hooks and helixes for smooth and accurate folding of front flaps.
  • Adjustable hook tension.
  • Set of accessories for B-type lock bottom.
  • Fast and easy setup.
Gluing section
  • Two lower (left and right) gluing tanks.
  • Easy to remove and clean.
  • Electronic upper gluing system by guns (Optional).

 

Folding and Closing section
  • Independently driven by servo-motor.
  • Smooth and accurate folding of 2nd and 4th creases.
  • Outer folding belts adjustable up to 180° with variable speed controlled by two independent servo-motors, L & R side.
  • Three sets of upper and lower carriers with 34mm upper, 50 mm lower and 100 mm outer belts.
  • Easy accessibility.
  • Mini-box folding device.
Trombone / Transfer section
  • Independently driven by servo-motor.
  • Upper and lower drive mechanism for length adjustment.
  • Allows a perfect understack or overstack stream of boxes into the compression section.
  • Equipped with automatic belt tension-adjusting system.
  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Compression/Press section, guaranteeing a well aligned flow.
  • Pneumatic squaring device for accurate closing of crash lock bottom boxes.
Trombone / Transfer section
  • Pneumatic squaring device in trombone / transfer section
  • Aluminum plates stop the box while the upper trombone belts correct any deviation on the closing. The box is released after correction.

 

Squaring device
  • Motorized and pneumatic squaring device in the entry of the compression section. Two carriers with transport belts allow a perfect flow of boxes into the compression section.
  • Rear stack corrector, that allows the squaring of the boxes while falling on the lower conveyor.

 

Compression/Press section
  • Independently motorized pneumatic compression section.
  • Manual and Automatic mode
  • Upper section moves back and forward through a motorized system, allowing easy setup for different box lengths.
  • 6.5 meters total length with 4 meters of effective pressure length.
  • Pneumatic pressure adjustment and regulation.

 

4 and 6 corner device
  • Motorized and untimed electronic back folding with intelligent servo motor technology.
  • Two independent servo motors, one for each shaft.
  • Versatile and easy to setup.

 

Specifications

Processed Materials Dimensions & Weight C AC PC SL
Carton board max. 1200 gsm Length 15.5 m 17.5 m 20.5 m 20.5 m
Corrugated flute type E, C, B, AB 3 & 5 layers Width 2.6 m 2.6 m 2.6 m 2.6 m
  Height 1.8 m 1.8 m 1.9 m 1.9 m
Capability Net Weight 14.5 Ton 15 Ton 16 Ton 16 Ton
Speed max. 300 m/min          
Inching speed 10 m/min Installation        
Thickness of folded box max. 20 mm Electrical connected load 39 kW 44.5 kW 50 kW 53 kW
Blank width 290 - 1850 mm Compressed air 6 bar 6 bar 6 bar 6 bar
  Air compressor capacity 30 m3/h 30 m3/h 30 m3/h 30 m3/h
  Air tank capacity 155 L 155 L 155 L 155 L

Straight Line

A: 290 - 1850 mm
B: 120 - 1200 mm

C: 135 - 910 mm

 

Lock Bottom Box

A: 290 - 1850 mm
B: max. 1200 mm

C: 135 - 910 mm

D: min. 80 mm

4 - corner Box

A: 230 - 1850 mm
B: 150 - 1200 mm

C: 30 - 150 mm

 

6 - corner Box

A: 350 - 1850 mm
B: 150 - 1200 mm

C: 30 - 150 mm

 

CALL PPCTS AT 262 695-7536 FOR MORE INFORMATION OR SALES@PPCTS.COM

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Last modified: 07/19/16